Custom Wire & Cable Solutions

Alcop’s Custom Wire and Cable Solutions are tailored electrical connectivity products designed to meet unique specifications that standard off-the-shelf cables cannot fulfil. From custom conductor configurations and specialised insulation materials to pre-terminated harness assemblies and cable reels, Alcop delivers end-to-end customisation for OEM manufacturers, industrial buyers, and system integrators.

With complete in-house manufacturing, processing, and quality control capabilities, Alcop has the flexibility to develop custom cable solutions from concept to delivery. Our engineering team works closely with customers to understand their technical requirements, application environment, and production volumes — ensuring every custom solution meets exact performance, compliance, and cost targets.

Specifications

Wire / Cable Type

Single Core, Multi-Core, Ribbon, Harness, Connector Assemblies

Conductor Size

As per requirement (28 AWG to 6.0 Sq.mm)

Conductor Material

Bare Copper, Tinned Copper, Stranded or Solid

Insulation

PVC

Colours

Any standard colours or colour sequence as per customer requirement

Connectors

2515(XH), 2517, 2518 or custom connector types

Standards

IS 694, UL, RoHS, or as per project specification

Processing

Cutting, Stripping, Crimping, Tinning, Bundling, Labelling

Packing

Custom reel, coil, bag, or box packaging

MOQ

As per product type — contact us for details

Lead Time

Subject to complexity and quantity — contact us

Features

Complete In-House Manufacturing

Full control over quality from raw material to finished product

End-to-End Processing

Cutting, stripping, crimping, tinning, and bundling under one roof

Engineering Support

Dedicated team to assist with design and specification development

Wide Material Range

Choice of conductor materials, insulation types, and connector brands

Compliance Ready

Products can be developed to IS, UL, RoHS, and other standards

Scalable Production

From prototype quantities to high-volume production runs

Applications

Renewable Energy

Custom cables for solar, wind, and energy storage systems

Sensors

Complex wiring solutions for demanding sensors like temperature sensors

Toy Applications

Specialised non toxic wires meeting RoHS, REACH and EN standards

Automotive

Custom wire harnesses for vehicle electronic systems

Drones

Specialised wires from -40C to 105C and light weight for drone electronics

Home Appliances

Tailored wiring solutions for appliance manufacturers

Industrial Automation

Specialised cable assemblies for machinery and control systems

Medical Equipment

Specialised wiring for diagnostic and patient care devices

OEM Electronics

Custom harnesses and assemblies for electronic product manufacturers

Frequently Asked Questions

Simply contact our team with your technical requirements — wire type, size, length, colour, connector type, and quantity. Our engineering team will review your specifications and provide a detailed quotation.

MOQ varies depending on the product type and complexity. Please contact us directly for MOQ and pricing details specific to your requirement.

Yes. We can produce pre-production samples for your evaluation and approval before committing to full production quantities.